Monday, 13 November 2017

Methodology - How to rectify after rain cutting of side slope of formation bed of Railway Project.

Micro Step of information about Construction of Indian Railway Projects 

DFCCIL 

Methodology for Rain Cutting of Side Slope (1:2) of Formation Bed of Railway Track

      Contents:  

1. Purpose .................................................Page 2

   2. Scope .....................................................Page 2 

 3. Cross References ..................................Page 2  

4.   Construction Methodology .................Page 2    

          (I) Setting out and Marking ...............................................................Page 2   
         (II) Rectification of Rain cut on Slope ........................................... ....Page 3
        (III) Construction ..................................................................................Page 4
         (IV) Machinery Deployment ................................................................Page 5

                 Annextures

                          Check list for Slope Cutting
                          Operational Control Procedures for Excavation
                                                                                              
                                                                                                                         


  1. Purpose:
   
                        This submittal pertain to our proposed Methodology for the 
                         preparation of side slope 1:2 ratio as per approved cross section of
                         plan and profile.

    2.  Scope:

                   The Scope of this methodology cover following activities:
                    (I) Setting out and marking.
                   (II) Repair and compaction procedure foe existing rain cuts on slope.        
                  (III) Cutting of 500 mm extra width of formation to achieve side slope in 1:2 ratio.

     3.  Cross Reference:
                            
                    (I) Contract agreement documents/Technical Specification
                   (II)  RDSO/2007/GE-0014
                  (III)  All other applicable Indian Standard/Specification as mentioned
                            in contract agreement
                   (IV)  Morth

     4.  Construction Methodology:
          
                (I) Setting out and marking:                 
                                
                        (a) Center line of the formation      
                        (b) Toe line of the formation top
                        (c)  OGL toe of the formation
                        (b)  Fixing of pegs at every 10 m of formation top and toe of the OGL at either
                               side.
                         (e)  Marking will be done with the help of rope and measuring tape.

                (II) Rectification of Rain cuts on slope:   

                               Reference - Morth section 300
                               Affected portion will be surveyed jointly with client representatives for
                               classification of the rain cuts as follow.
                                   * Presence of rain cuts in the portion of slope cutting 0.5m.
                                   * Presence of rain cuts in the portion of final formation.
                               a)  Rectification procedure for presence of rain cuts in the 
                                    portion of slope cutting 0.50m.
                                    There is no separate rectification required for particular rain cuts. This 
                                     will be removed during final slope cutting prior to turfing activity.
                               b)  Rectification procedure for presence of rain cuts                                    in the portion of final formation.
                                     The areas affected by rain cuts shall be cleared of all loose soil and benched
                                     for the area of accessing the graders and rollers. Approved suitable fresh                                           material (SQ-2) shall be deposited in layers not exceeding 200mm thickness 
                                     and compacted so as to match with the benching at moisture content close                                         to the optimum. Compaction shall be carried out using suitable equipment
                                     such as vibratory rollers.Compaction test shall be made as per approved                                             FQP/ Specification. The finished work shall conform to the alignment, level
                                     and slopes as indicated in the drawing or as directed by the Engineer.

                   (III)  Construction:
                               a)  Cutting of 500mm extra width of formation on either sides to achieve 
                                      compacted side slope in the ratio 1:2 as per approved  plan and design.Cut
                                      soil will be removed from the site and that will be used further as suitable 
                                      location as embankment material as (SQ-1).
                                 b) The sequence of cutting will be starting from blanket layer to embankment 
                                      layer.
                                 c) This activity will be done with machinery- Excavator with mounted 
                                     blade/JCB/ Grader.
                                 d) To get proper and uniform surface of the slope dressing will be done by 
                                      spade/shovel by skilled labour.
                                 e) Whenever extra soil cutting more than 1:2 slope, soil will be placed on the 
                                      portion of pockets and compacted with suitable vibratory attachment of 
                                      excavator. 
                                  f) The cut slope shall be ensured with free from debris and undesirables 
                                      materials.
                                 g) To avoid any damage to the toe of the formation, slope arrangements                                                  /profiling shall be done in the toe of the formation for drain away the 
                                      surface run off from the toe.
                                 h) Existing additional slope shall be remain to strengthen and profiling to 
                                      drain away the surface run off  and avoid damage to the toe.
                                  j) Checking 1.5 m slant length template in 1:2 slope will be arrange at site for
                                      the checking of the desired slope.     


                      (IV) Machinery Deployment
                                  a) Excavator with mounted blade/Vibratory arrangements
                                  b) JCB
                                  c) Grader 
                                  d) Water Tanker   
                                  e) 3M Straight Edge                    




How to Make Mughlai Mutton Kadhai by SS-Mamma

Tuesday, 31 October 2017

How to Prepare - Procedure for Vacuum Box Test of Storage Tank Bottoms

       

Project Name


Here -(Symbol of Company)



Company Name

Detail of Project-

Procedure for Vacuum Box Test of Storage Tank Bottoms

Doc. No.--




Rev.     Date         Description   

                                                     Prepared by      Approved by        Client/Inspection Authority





Procedure for Vacuum Box Test of Storage Tank Bottoms

1.0  Scope

2.0  Reference Code and Specification:
        ASME Sec V, Article 10 Appendix-II

3.0  Equipment:

3.1  The vacuum box test shall be performed by using a box with visible window of plastic (e.g. 
       150mm wide by 750mm long metalic box with a glass acrylic at top 45͒ corner vacuum box shall
        be used for shell to bottom annular joints).
3.2  The open bottom scheme shall have suitable connections, necessary valves and calibrated 
        vacuum gauge.
3.3  The open bottom shall be sealed against the tank surface by suitable gasket.
3.4  Soap solution shall be used as a leak detection medium.
3.5  During testing, illumination shall be adequate for evaluation and interpretation of the test.
3.6  The test scheme shall be demonstrated with sample test block by application of soap solution at 
        site before conducting the test on job.

4.0 Personnel:
      The personnel shall be competent and familiar in performing this method.

5.0  Surface Preparation:
       
       The surface to be examined and all adjacent areas within at least 25mm should be dry and free
       from all dirt, grease, scales, welding flux, weld spatters, paint oil and other extraneous matter                that could obscure surface opening or otherwise interfere with examination. 

6.0  Procedure:

6.1  Visual examination of the bottom and weld shall be done before performing the vacuum box     
        test.
6.2  Metal surface temperature shall be in between 4 to 52 deg.centigrade.

6.3  The gauge shall be at least register a partial vacuum of 0.304Kg/cm square for inspection of the
        joints.Approximately 750mm length of seam under test is applied with the soap solution for 
       detecting leak. The foaming shall be minimized by means of uniform application of soap 
       solution. An overlap of 50mm for adjacent placement of the vacuum box shall be used foe each           subsequent examination.

7.0  Evaluation:
       Bubbles produced by air sucked through the weld seam can detect the presence of defects.Ensure
       that there is no quick bubbles or spiting response to large leaks if any. The tested areas are 
       accepted only when on continuous bubbles formation is absorbed. The require partial vacuum 
       shall be maintained at least 5 sec, for examination time/until proper inspection is over.

8.0  Repair/Retest:
       
       In case of repair, the position shall be marked and repaired with correct procedure and after 
       removal of defects that cause the leakage. After repaired, required examination shall also be
       carried out, in any case. Liquid Penetrant Examination and retest of vacuum box test shall be 
       carried out.
       Minimum 50mm length of weld or as required by actual weld repair whichever is greater shall             be deposited using the same production WPS.

9.0  After test the area shall be cleaned.

10.0  Report/Record:
       
         Upon satisfactory inspection a report shall be prepared as per below format.




         Prepared by                                 Approved by                        Client/Consultant








Vacuum Box Test Report for Vertical Storage Tank Bottom


             Cient                                                        Report No.                    Date

             Project                                                    Company Job Code No.

             Consultant                                             Tank description/No.

             Sub-Contractor                                     Drawing No./Revision No.
            -------------------------------------------------------------------------------------------------------
      1.  Test Description --------------------------------------------

      2.  Partial Vacuum ----------------  MM of Water ------------------- Kg/cm square or psi
     
      3.  Partial Vacuum holding duration -------------------------------------------

      4.  Test Temperature ----------------------------------------------------------------

      5.  Specific Requirement -----------------------------------------------------------

      6.  Pressure Gauge details -------------------------------------------------------
            Serial No.                         Range                       Calibrated Certificate No & Date




             Remarks:- 


          

           Sub-Contractor                       Principal Contractor              Client/Inspection Authority





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Regards,
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Easy to Make Chilli Chicken (Home Made)

Sunday, 31 January 2016

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https://www.youtube.com/watch?v=HZKPk3AnXQ8
https://www.youtube.com/watch?v=HZKPk3AnXQ8